Among all the tools and machinery used for managing inventory, a conveyor system is unparalleled. In addition to improving safety, it may make the workplace more efficient. Components, packaging, and finished items may often be moved quickly using a high-quality conveyor system.
But when it breaks down, it might harm merchandise, endanger workers, or halt operations. To stay ahead of these issues, make sure you maintain your conveyor system.
Creating safe work conditions and maintaining high productivity rates are universal goals of all enterprises. Maximizing the efficiency of the conveyor belt is a significant step in the right direction. Keeping stalled conveyor belt systems running is of the utmost importance due to the stress and expense they cause.
Here are some strategies to improve the efficiency and productivity of your conveyor system, no matter what kind it is:
1. Determine the Weight
Because performance suffers without precise load information, specification mistake is the most prevalent issue with conveyor belts. To evaluate the load, first inventory all the items that will be transferred via the conveyor belt system. Then, think about their size, shape, orientation, and where they will be positioned. To keep things running smoothly and without interruption, all of these factors should be considered ahead of time.
2. Make Sure Your Conveyor Belt Is Working Properly
You need to fine-tune all the controls and ensure you don't overlook any mechanical difficulties when the new conveyor belt system is installed and your facility is ready for production. Verify visually that all pull-stops are in a reachable position, that safety labels are clearly visible, and that junction boxes are securely secured.
To check that the conveyor belt system is running correctly, put some products on the belt and observe for obvious problems; this should guarantee that the cartons do not get stuck in the middle of the process and that all the merges and diverters are functioning as they should. Check for early warning signs of conveyor belt bottlenecks by testing the system under heavy throughput when loading the belt to capacity.
3. Select Appropriate Horizontal and Vertical Conveyors
If your company's operations, product features, throughput, or plant architecture need an elevation change, selecting the appropriate conveyor belt system is crucial. There are several things to consider to find the best solution for your conveyor belt system, but one of the most important is the elevation change.
Before making a solid choice, it's essential to consider factors like the number of infeeds, how close the infeeds are to workers, the system's future requirements, the discharge points, whether activities will be manual or automated, safety devices, chutes, scissor lifts, and so on.
4. Prioritize Workstation Ergonomics
Workers are at increased risk for musculoskeletal diseases when workstations are utilized in conjunction with conveyor belts. Conveyor belt ergonomically constructed workstations will increase productivity while decreasing the likelihood of injuries. Therefore, check that the height of the work surface is adjustable and that the reach distance is suitable.
Standing tasks with a modest load are best done at 42 inches, while seated workers find 30 inches the most comfortable.
5. Setting Up And Keeping Up With Flexible Conveyor Systems
It is crucial to install and maintain a flexible conveyor system correctly after it has been chosen for a warehouse to work optimally and last as long as possible. Planning the architecture, design, and integration of flexible conveyor systems with current material handling equipment is important before installing them.
Warehouse managers should make sure that the conveyors are installed in a way that meets the facility's material handling and workflow needs when they implement flexible conveyor systems.
6. Repair components before their failure
You can keep production up and catastrophic breakdowns at bay with predictive maintenance. Broken parts will cause manufacturing bottlenecks. However, they are also frequently blamed for subpar workflow, which cuts earnings. If you want to be proactive with your predictive and preventive maintenance, stock up on essential components or at least have a reliable conveyor belt provider on your side so you can get back to work fast.
7. The Role of the Maintenance Technician
Every plant has unsung heroes among the workers who wear tool belts. Not hiring a maintenance professional or paying them too little is one of the most common blunders we observe in organizations. Would you see the most affordable doctor in town if you were sick? It's worth considering. Before minor issues escalate into major ones, a competent expert will fix them.
Your spending habits ultimately determine your success or failure in life. When your system fails and you can't ship out your goods, would you rather pay for a fantastic maintenance specialist or deal with the fallout of dissatisfied customers and missed sales? It would be wise to contact an industry expert for the job.
8. Think About the Environment
The efficiency and output of your conveyor system may be enhanced by paying close attention to the circumstances in its immediate vicinity. The reason behind this is that the location of your conveyor system might impact the frequency and length of unexpected downtime.
The likelihood of corrosion or rust issues increases in severe environments. Swap out your old chain for one made of stainless steel or zinc-plated if your system's conveyors are prone to rust. Regardless of the conditions, this replacement will ensure that your conveyor system continues to perform correctly.
9. Set Up Preventative Upkeep
Problems with functionality could arise from a variety of conveyor systems. For instance, the maintenance requirements of roller conveyors used for package transportation may vary from those of overhead chain conveyors used for transporting vehicle chassis. The same holds for belt conveyors that move mountains of paper and pallet conveyors that move mountains of goods.
Certain maintenance procedures will also be required if the conveyor systems are utilized in extreme environments. Because of this, you should think about putting preventative maintenance into action. Preventative maintenance is preferable to reactive maintenance since it helps keep your conveyors in good working order, which is essential for avoiding additional problems.
Instead of waiting for the conveyor system to break down and incurring extra downtime, you may resolve the problems at intervals and save expenses.
Preventive maintenance usually entails:
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Verifying parts
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Fixing broken or worn components
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Substituting higher-quality components
These can prolong the life of your conveyor system and save your firm money in the long run. Follow the manufacturer-recommended techniques when creating a preventative maintenance routine for the most significant results.
In the end!
Planning and maintenance are the only ways to ensure the efficiency and lifespan of conveyor belts. While planning and doing routine maintenance may be challenging, doing so can help keep production running smoothly and efficiently, leading to more revenues and less downtime.
Source: Story.KISSPR.com
Release ID: 922079